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David Peebles's avatar

For a cheap and easy tiller extension, I started with a length of 1/2" schedule 40 pvc pipe; at one end, I added a pipe cap with a pair of holes for 1/4" or 3/16" nylon to go through. The pipe cap is easiest to work with (i.e. drill through) if it has a flat, square end instead of round. The nylon is doubled and both ends are inserted through the holes. At the other end, at a right angle to its length, half-round slots are ground or filed, to accommodate a 3" or 4" length of 3/4"dowel, which forms the handle. The dowel has two holes for the nylon rope, which goes through the dowel and both ends are knotted off. The loop at the other end is dropped over the tiller end, and then the dowel is twisted until the loop tightens. The dowel ends up in the half-round slots, forming a T configuration The tension on the loop around the tiller handle is easily adjusted. The dowel forms a comfortable. easily gripped handle. (Apologies if this description lacks clarity).

To form an end on the nylon line that can go through the holes, first wrap the raw end of the rope with a layer of masking tape, then square off the rope end by cutting through the tape. Finish by heating the rope end with flame, then peel the tape off. If you time it right, you can roll the hot nylon between your fingers to form a semi-point without burning yourself. The rope will now easily pass through the 1/4" holes. Apply aloe ointment to your scorched fingers, if necessary.

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